Warehouse Club Focus - November 1999
Necessary Success Factors to Create Profitable Warehouse Club Relationships
By Glenn Llopis, President, Power Insights
The following article goes in-depth to outline and critically examine the necessary success factors to create profitable warehouse club relationships. It attempts to expose and clearly identify the real issues behind why most companies fail to compete in the warehouse clubs, while others prosper. The views shared in this article have proven to assist small, medium and large manufacturers.
This article serves four purposes:
- for the reader to assess the current means and ways their organization approaches the warehouse club business.
- to assist manufacturers who are considering entry into the warehouse club business;
- to outline the level of organizational preparedness required to grow and compete profitably; and
- to address distinct differences in the warehouse club business vs. retail and foodservice.
A profitable warehouse club relationship is an accomplishment that is earned over time. While several manufacturers have sold their products/brands to the warehouse clubs at one point or another, few can claim to have had continuous leadership presence. This article can guide your organization (large or small) to build it's own leadership path.
To attain profitable warehouse club business requires an understanding and compliance against a set of internal and external factors. These "necessary success factors" encompass two different compliance responsibilities that must function interdependently to create long-term and stable warehouse club growth.
Internal factors require a manufacturer to focus on organizational preparedness to profitably grow and compete in the warehouse club arena. External factors require a manufacturer to work closely with club buyers and their brokers to understand the rapidly evolving trends of the warehouse club industry (including its members). Management of both the internal and external factors relies heavily upon a manufacturer's ability to create a balance of focus between the two. This balance is necessary, as an organizations' ability to adapt internally to the constantly evolving external factors will allow their products/brands to gain a competitive advantage. While it sounds simple, many manufacturers weigh their warehouse club strategies too heavily against short-term successes and their existing retail/foodservice strategies. Subsequently, they fail to grow and compete profitably.
The following outlines the primary elements that truly identifies and captures the interdependency of the internal/external factors and how they can best determine your ability to create profitable warehouse club relationships.
Success Factor#1
Determine Your Functional Design
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To support entry and development in the warehouse club business, one must critically examine the resources, products and services that its organization can offer. This is referred to as the functional design process; the process that identifies the operating infrastructure and value chain to best optimize the performance of your products/brands (see figure 1).
Figure 1:
Like retail and foodservice channels, the warehouse club business has its own unique personality and set of service requirements. As a result, the organization must treat the warehouse club business as such by applying the necessary management resources that allow it to function as a mutually exclusive business unit. Most companies fail to grow and compete when they don't. This is especially apparent when manufacturer's categorize/define the warehouse clubs as an "extension" of their existing retail and/or foodservice business as their lack of warehouse club knowledge is reflected in their product/brand management strategies.
Therefore, determining the functional design is the critical first step for manufacturers to create a leadership presence with the warehouse clubs. The functional design is a valuable tool that allows a manufacturer to accomplish the following:
- forces the manufacturer to assess the resource capabilities of it's organization both internally and externally
- challenges the manufacturer to learn about the warehouse club business and apply the necessary management resource requirements
- allows the manufacturer to create a performance measurement system to support continuous improvements for it's products/brands
The functional design represents the "backbone" by which a manufacturer assembles the organizational infrastructure to create its warehouse club value-chain: that go-to-market strategy that defines how and why a company's products/brands succeed and how they can facilitate profitable customer relationships. As noted in figure 1 the functional design focuses on optimizing your warehouse club value chain objectives and strategies to ultimately determine "push (attaining product distribution)" and "pull (product purchase & consumption)" tactics for your products/brands.
To maintain strength and focus in your functional design, the following external factors must be continually monitored and reviewed:
- stay close to the competition and warehouse club category trends.
- make it a point to visit the primary warehouse clubs on a bi-monthly basis (with your broker, if applicable)
- assign a special project to each functional design area that addresses key warehouse club growth initiatives
- review your functional design with your buyers and show them how you plan to grow their business through the added-value benefits that the organization can offer.
Success Factor#2
Create a Strong Organizational Infrastructure
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A manufacturer (large or small) must possess a strong organizational infrastructure to make smart and timely decisions to support the warehouse club business. The development of a strong organizational infrastructure is derived from the functional design and its foundation should focus on two primary areas: 1) decision making accountability and 2) the strategic planning process.
Decision making accountability should be designated through a decision making tree that assigns core departmental responsibilities. The purpose for establishing decision making accountability is to increase speed in warehouse club execution. The decision making tree should be developed as part of the strategic planning process whereby organizational roles, responsibilities and departmental support functions are designated to proactively service warehouse club demands for it's products/brands (see figure 2).
Figure 2:
Based on the size of the manufacturer, appointing a warehouse club task force creates a more interactive environment to support business development. This task force should be lead by a senior management member who is accountable for profit & loss and/or general management responsibilities to allow the decision making tree to function smoothly; with less bureaucracy. Figure 2 illustrates the most optimum task force and decision making tree design to succeed in the warehouse club business. These departments should work cohesively as their responsibilities must operate interdependently to maximize value chain strategy performance for their products/brands. You will note that the decisions each are responsible for, addresses a critical external factor(s) that influences the performance of their products/brands.
Departments
Sales
Marketing
Administration & Logistics
Research & Development
Manufacturing/Engineering
Quality Control/Quality Assurance
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External Factors
Club buyer / broker relationships
Product offerings/package design
Customer service / On-time deliveries
Product innovation
Volume requirements
Quality standardization / consistency |
Finally, do not ignore the importance of strategic planning to support the warehouse club business. Unfortunately, too many organizations view the warehouse clubs as an outlet for the following "short-term" strategies:
- to generate incremental volume to support reductions in operating overhead to increase margins for the primary businesses;
- to sell off "seconds" or grade B quality at lower than market value prices to generate a "quick-hit"
While these approaches to the warehouse clubs are options, they are not advisable. The following explains why:
- organizational preparedness is extremely important to club buyers as they want to align themselves with manufacturers that view the warehouse club business as a priority;
- club buyers want to support manufacturers that have a well-researched vision that meets the needs of the category they are targeting.
Club buyers are savvy and know what they are searching for from manufacturers. The club buyer is the single greatest resource (asset) to a manufacturer; but this relationship and buyer confidence is earned over time. In fact, buyers do not hesitate to offer recommendations to assist manufacturers who have made a strong effort to introduce their products/brands. However, should a manufacturer appear too confident by attempting to use the same approach and methods that were successful for them in retail and/or foodservice, the probability of failure is inevitable.
4CLUB TIP: Strategic planning begins and ends with a simple tool titled "O-S-T" (Objectives, Strategies, and Tactics). O-S-T is a planning technique that challenges an organization to clearly identify WHAT they want to accomplish (objectives), HOW they plan to accomplish the objectives (strategies) and the ACTIONABLE STEPS that are required to accomplish the strategies (tactics). If you have trouble answering these questions in your warehouse club planning process, you are not prepared to solidify a leadership presence in the warehouse club business.
Success Factor#3
Offer Fast, Free and Proactive Supply Chain Management Solutions
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Now that you have determined your functional design, and have created a strong organizational infrastructure to support the warehouse club business, you must now offer supply chain management solutions to your club buyers fast, free and proactive. As mentioned in the holiday article on October 25th, the warehouse club business manages a merchandising assortment plan that can only be executed through an efficient supply chain. The warehouse club supply chain requires manufacturers to provide on-going cost savings recommendations to enhance category performance. These recommendations include, but are not limited to:
- pack/size configurations to enhance merchandising and reduce freight costs
- engagements in volume-based materials procurement contracts to reduce finished goods costs
For the warehouse clubs, inventory management, merchandising space allocation and sell-through against multiple SKU's requires club buyers to work with closely with their manufacturers (vendors). Club buyers search for vendors that design their product/brand management strategies to support their supply chain needs. Because the warehouse clubs support strong cost management systems to support their supply chain, manufacturers should recreate this model internally to find areas to control, stabilize and or reduce costs to continually improve their product quality/value attributes.
As an example, Power Insights recently participated in a sales appointment with Sam's Club. During this appointment, the Sam's Club buyer addressed the steps they had taken to enhance the quality/value attributes of their existing frozen products. The following identifies the primarily variables that were viewed as most important to increase category performance both in units and dollars.
- Price
- Packaging
- Upgrading vendor standards in the area of "supply control"
- Product Mix/Assortment
- SKU reductions
Sam's Club felt by working more closely with existing vendors versus inviting "new and unproven" vendors, they could resolve their primary category performance needs. It should be noted that the Sam's Club buyer also mentioned that these steps made it more efficient to evaluate and assist new vendors with their product offerings.
To offer supply chain management solutions, manufacturers must recognize the strengths and limitations within the operational capabilities they offer through their products/brands. These operational capability areas include, but are not limited to product development, sales & marketing, manufacturing, quality control, supply, and administration & logistics. To understand these areas critically is important, as manufacturers must continually improve their functional design and organizational infrastructure to specifically service the warehouse club supply chain that requires flawless service, unlimited product supply, and a cost efficient service program. The following outlines (4) critical manufacturer operating areas to support supply chain management solutions for the warehouse clubs (see figure 3):
Figure 3:

- Cost accounting / Management information systems (MIS)
Several manufacturers today can not effectively quantify the value and/or role the warehouse club business play's for their products/brands. It is for this reason that many of them fail. To succeed, manufacturers must support strong cost accounting and management information systems to measure the risks and rewards for their products/brands. Manufacturers must be able to account for their cost of goods to the "penny." This is important as club buyers want manufacturers to proactively share cost savings gains associated with economies of scale that are realized with increased product placement and/or product line expansion. Equally important is a manufacturer's ability to measure warehouse club performance for their products/brands. Club buyers want to know the value their vendors represent and how to further develop and/or modify programs to comply to supply chain management requirements.
This effort by manufacturers to become more knowledgeable about their products/brands and subsequent sharing of information is beneficial and allows them to create profitable warehouse club relationships and leadership presence. Focus on solidifying collaborative relationships with your club buyers.
- Warehousing / Distribution
Today's supply chain challenge is to optimize proximity to suppliers, customers and transportation. For manufacturers, it is imperative that they understand how the warehouse clubs manage their logistics program to minimize costs while maximizing service and operating efficiencies. Be careful not to service the warehouse club program like your existing retail and foodservice business. Leverage your current warehousing/distribution program where cost savings and/or a competitive advantage exists, but adapt to/and work to integrate your program to comply with how the warehouse clubs operate. For example, Sam's Club recently announced that effective November 20th, all vendors must convert all pallets to support the CHEP program. Sam's Club noted that this was their attempt to "eliminate inefficiencies that add unnecessary costs" [to the supply chain].
Take the time to research how warehouse club logistics function. This is important in determining how you structure your inventory management, freight, delivery and outside warehousing/distribution programs.
- Manufacturing
For manufacturers, the primary reason for success and/or failure in the warehouse clubs starts with the ability to service the necessary volume requirements. Club buyers are the first to warn you that if you are not prepared to service the "high turn demands" - then wait. Many manufacturers fail by creating a perception that they can "turn on a dime" to service the warehouse clubs. In fact, the club buyers want to know in advance the types of business a manufacturer has serviced to assess their capabilities. As a manufacturer, you are strongly advised to talk to other manufacturers who have serviced the warehouse clubs to understand why they succeeded and/or failed. The cost of failure is too great. Hence, it is not advisable to service the warehouse clubs with a trial and error approach.
Pending excellent product sales and an outstanding service track record, club buyers will take the time to visit your designated manufacturing facility to learn more about how you operate and how to build a more collaboratively/long-term relationship. A club buyer will assist you by offering insightful recommendations to be a lower cost operator. This is a sign that you are earning leadership presence and/or preferred vendor status with the warehouse clubs.
- Broker Sales Agency
The broker sales agent has become one of the most influential and resourceful tools for supply chain management. Unfortunately, the broker remains one of the most misunderstood and underutilized resources for the vendor community. This is not the case with the warehouse clubs as they have carefully researched and have identified service areas that specifically relate to the role of the broker. For manufacturers who do not or can not support a direct sales force, invest the time to understand the role of the warehouse club broker. Unlike retail and foodservice brokers, the warehouse club broker serves more as a strategic versus tactical advisor. A warehouse club brokers' level of effectiveness is dependent upon a manufacturer's ability to comply to and/or integrate the brokers go-to-market recommendations into their (manufacturers) product/brand management strategies.
In general, the warehouse club broker has been trained by the buyer to understand and translate their needs to the vendor community. In many cases, a manufacturer can feel that a warehouse club broker works for the club buyers. The fact is -- they do, but not directly as they will work closely with manufacturers to protect their product/brand management strategies that integrate anticipated needs and desires of the club buyer. Subsequently, warehouse club brokers save you time, save you money, and save your credibility. This is important as unlike the retail and foodservice business - you generally only get ONE chance (with each buyer) to prove yourself as warehouse club buyers have the uncanny ability not to forget vendors that made their jobs difficult. In sum, the warehouse club broker increases your success probability, if you listen.
Offering fast, free and proactive supply chain management solutions is the single most important factor in creating profitable warehouse club relationships. As noted in figure 3, these aforementioned solutions contribute to enhance the performance of the traditional warehouse supply chain. In addition, these solutions will give you the competitive advantage to assume a leadership presence in the warehouse club arena.
4CLUB TIP: Take the time to create a best practices supply chain service manual for the warehouse clubs that is supported by your club buyers and broker(s). This manual should become the premise for how you develop your warehouse club value chain strategies and how your functional design and organizational infrastructure should evolve over time. If you don't - your competition will.
Success Factor#4
Design Innovative Product/Brand Management Strategies
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Unlike the retail and foodservice business, creating profitable warehouse club relationships requires a product/brand management strategy that emphasizes the following:
- innovative product offerings that can't always be found in a retail-supermarkets
- focus on unique and seasonal flavor profiles to support regional, rotational, and year-around applications
- offer premium "restaurant quality" product with the most competitive price
- support cost efficient and convenience-oriented pack/size configurations
- include serving enhancements for multiple product application purposes (ie. serving tray / dipping bowl)
- package design that showcases the product descriptor first, than the brand
- supports product demonstrations and eye-catching merchandising tools to assist the member with their traditional warehouse club "treasure-hunt"
It does not require a large manufacturer to satisfy these recommended product/brand management strategies. It fact, it should not intimidate the small/medium size manufacturers from participating as they often offer a more flexible operating platform to comply against these strategic recommendations. Remember that it is the small/medium size manufacturers that are often more prepared than most. For these types of manufacturers have been trained to meet strict product quality, service and packaging specification requirements as contract packers of large private label customers.
According to Vern Hunt, President of Synergy, Inc. a package design company that specializes in club merchandising notes that "large manufacturers have a tendency to retrofit their existing retail packs and position them for the warehouse clubs. They [large manufacturers] must focus not necessarily on the brand, but must focus on creating and selling innovative product concepts. Hunt concludes that, "for small/medium size manufacturers, the product offering [initially] outweighs the impact and importance of the brand. These types of manufacturers can still leverage their brand but must emphasize and sell the product first."
Branding in the warehouse clubs is a process that evolves over time. It generally results from the warehouse club member who builds a confidence and association with the brands' product quality and attributes. The warehouse clubs are aware that they have the power to assist in the brand development process. These "power factors" include, but are not limited to:
- creating immediate breadth of product distribution throughout multiple markets.
- due to the limited SKU counts that exist within each product category, this gives virtual unknown brands merchandising presence and at times exclusivity.
In fact, the warehouse clubs constantly monitor their competition to assure that some level of product/brand exclusivity exist within certain categories. Hence, Costco, Sam's Club and BJ's are sensitive to their product/brand mix, as they want to support a proprietary offering for their members. In many cases, this leads to the development of their own private label programs; a program trend that is evolving and that all manufacturers' should carefully monitor while forming their product/brand management strategies.
In conclusion, the warehouse club business is changing the means and ways of the food & beverage industry as they continually strive to reinvent how products/brands are purchased and sold. For manufacturers, the competition is intensifying as participation in the warehouse clubs is expanding. As a result, a manufacturers ability to critically assess and apply the four necessary success factors will determine their ability to create profitable warehouse club relationships. Memorize these four factors and make them a part of your organizations' warehouse club business development language. To recap, they are:
#1: Determine Your Functional Design
#2: Create a Strong Organizational Infrastructure
#3: Offer Fast, Free and Proactive Supply Chain Management Solutions
#4: Design Innovative Product/Brand Management Strategies
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Use this article as a working tool and guideline to create your warehouse club value chain. It will save you time and it will allow you to develop the most optimum business intelligence system to support profitable growth for your products/brands in the warehouse club arena.
Glenn Llopis brings extensive experience in the food & beverage industry where he has served in senior management positions for both large and small manufacturers. Llopis offers an objective viewpoint to the warehouse club industry as he brings multi-channel expertise. He specializes in creating "value-based" brand platforms from traditional "commodity-based" product categories.
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